5 Ways Remote Operating Vehicles Are Changing Water Tank Inspections

August 21, 2018

Water tank inspection can be cumbersome, time consuming and expensive, but remote operating vehicle (ROV) technology, are changing that. This short article will outline the five ways ROVs are helping water tank inspections.

During a traditional water tank inspection, inspectors examine the tank for compliance with OSHA/American Water Works Association (AWWA) standards and guidelines. They examine coating condition; looking for cracking, peeling, delamination, blistering and rusting. This visual process often involves either hiring an outside dive team to examine the inside of the tank or draining the tank to provide access. It can be both time consuming and expensive. This video explains the process.

Remote operating vehicles can help streamline the water tank maintenance process.
You often have to wait to get on divers’ schedules. Plus, hiring a dive team can be costly.
Chris Wolfgram
SEH Protective Coatings Manager

But, ROV technology is helping to streamline things. Completing an ROV inspection requires a two-person team and one ROV. One person climbs the tank to insert the ROV into the bowl while another operates it from the ground using a remote-control panel. The ROV remains connected to the remote-control panel via a fiber optic cable. The ground operator sees what the ROV camera records on a display.

“We’ve had good success using the Deep Trekker ROV for our tank inspections,” Wolfgram says. “They’re really portable and have several different options.”

Read more about the Deep Trekker ROV here.

Here are five ways ROV technology can benefit a city.

1. There is no down time for water availability

In a typical drain down inspection, a water tank is taken out of service while the inspection team enters the bowl. This requires wasting water which would otherwise be used by local residents. It also requires providing residents an alternative means of water (continuous pumping or temporary water source), and requires the tank to be disinfected for AWWA compliance prior to returning to service. With an ROV, the water tank can remain in service.

2. They help conserve water

Tank inspection with a dive crew often involves removing some of the water for sediment removal or complete water removal for a drain down inspection. Removing water is costly and time consuming. ROVs can operate inside a tank, regardless of how much or how little water is left in it.

3. ROVs are cost effective

As mentioned above, there is no need to hire a costly dive team, or remove tank water. On a typical elevated water storage tank evaluation, savings can be up to 50 percent when using an ROV instead of a dive team. When your consultant owns its own ROV equipment, the cost savings can be substantial.

4. ROV inspections are more timely

For cities with multiple tanks, using an ROV creates the opportunity to inspect up to three tanks in one day. Using a dive team means only one inspection per day. In addition, waiting for dive team takes time, but so does waiting for their reports. A typical wait for reports once a dive team completes an inspection is up to 30 days. After that, the consultant combines its findings and the dive team report before submitting to a client. Using an ROV streamlines the reporting process as it’s done by one entity.

“With the ROV we can come in and do a complete inspection in a couple of hours,” says Josh Rettig, coatings inspector. “Before, the process would take nearly a full day. We can also turn around a report within a couple of days.”

5. They allow for peace of mind

A good consulting team operating an ROV is made up of NACE International (NACE) and American Welding Society (AWS) certified personnel trained in providing water tower inspection services.

Bringing it all together

Water tank inspections are a part of utility operations. Regularly scheduled inspections make sure the tanks are clean, operate correctly and a consistent schedule of inspections allows for easy, ongoing maintenance – a cost savings over time. The AWWA recommends an inspection every three to five years. Traditional visual inspections often involve the use of a separate dive team, which is costly and time consuming. Remote operating vehicles (ROVs) are helping to bridge that gap. 

Just for fun

Climbing to the top of a water tower can be a dizzying experience and is only for those certified for the task. Here's what it looks like climbing to the top inside of a water tower.

A certified tank inspector's first-person view climbing to the top of a water tower.

About the authors

Chris Wolfgram

Chris Wolfgram, NACE, CWI, is a protective coatings project manager who believes in using technology to save clients money and helping to provide clean water for communities. Contact Chris

Josh Rettig

Josh Rettig is a coatings inspector committed to understanding and implementing new technology to benefit cities. Contact Josh

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